The Versalis Auto leather-cutting solution contributes to a more efficient production cycle and increased yield efficiency resulting in optimized leather use and savings. Precision hide analysis and cutting quality enable manufacturers to handle increasing complexity while managing fluctuating production batches and minimizing scrap. The increased yield efficiency results in optimal leather use and material savings.
What is Versalis?
Enhanced leather efficiency and better productivity
With Versalis, you can achieve operational excellence by reducing your time to market, controlling costs to increase margins and improving overall manufacturing competitiveness. Dedicated to mass production—from hide digitization to the production of cut parts—Versalis helps suppliers achieve the highest level of quality no matter what the leather grade with no additional tooling costs as on traditional die presses manufacturing process.
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Explore how the Versalis 4.0-ready digital leather cutting solution helps you to maximize performance, keep delivery times under control and remain competitive:
- Maximize hide yield
- Boost productivity
- Standardize product quality
- Generate and leverage data

Customer Voice
Benefits

Enhanced flexibility
- Digitalized processes
- Ability to cut new models at will without uptime interruption

Higher productivity
- Constant throughput to reduce manufacturing cost
- Performance of up to 20 hides per hour for some programs
- Operates 24 hours a day, 365 days a year

Increased efficiency
- Automated nesting software increases nesting efficiency by up to 7% compared to die presses
- Performance independent of operator experience and skills

Optimized cutting quality
- Cut with 0mm buffer between parts
- Large presser foot eliminates wrinkle formation during cutting
- Up to 5 defect qualification grades recognized by the scanning system

Automated processes
- All-in-one cutting line, hide digitization to the offloading of cut parts
- API connection interface to link ERP/MES system with Versalis
- Automated scanning, nesting and cutting operations

Data based improvement
- More than 250 embedded sensors for real-time process and cost control
- Data intelligence monitors and optimizes overall leather cutting operations
- System interfaces guarantee seamless integration into your IT environment
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