The Versalis Auto leather-cutting solution contributes to a more efficient production cycle and increased yield efficiency resulting in optimized leather use and savings. Precision hide analysis and cutting quality enable manufacturers to handle increasing complexity while managing fluctuating production batches and minimizing scrap. The increased yield efficiency results in optimal leather use and material savings.
Enhanced leather efficiency and better productivity
With Versalis, you can achieve operational excellence by reducing your time to market, controlling costs to increase margins and improving overall manufacturing competitiveness. Dedicated to mass production—from hide digitization to the production of cut parts—Versalis helps suppliers achieve the highest level of quality no matter what the leather grade with no additional tooling costs as on traditional die presses manufacturing process.
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Explore how the Versalis 4.0-ready digital leather cutting solution helps you to maximize performance, keep delivery times under control and remain competitive:
The advantages of digital leather cutting include improved productivity, improved efficiency in terms of the use of raw materials and leather, and, of course, greater flexibility to respond to customer requirements, which are constantly increasing.
Alberto Silvagni
Head of Gruppo Mastrotto’s automotive business unit
Ability to cut new models at will without uptime interruption
Higher productivity
Constant throughput to reduce manufacturing cost
Performance of up to 20 hides per hour for some programs
Operates 24 hours a day, 365 days a year
Increased efficiency
Automated nesting software increases nesting efficiency by up to 7% compared to die presses
Performance independent of operator experience and skills
Optimized cutting quality
Cut with 0mm buffer between parts
Large presser foot eliminates wrinkle formation during cutting
Up to 5 defect qualification grades recognized by the scanning system
Automated processes
All-in-one cutting line, hide digitization to the offloading of cut parts
API connection interface to link ERP/MES system with Versalis
Automated scanning, nesting and cutting operations
Data based improvement
More than 250 embedded sensors for real-time process and cost control
Data intelligence monitors and optimizes overall leather cutting operations
System interfaces guarantee seamless integration into your IT environment
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