Versalis Furniture

Take leather cutting to the next level

Versalis delivers the flexibility and reliability of a fully automated, connected and integrated digital leather-cutting solution, enabling you to maximize your performance and remain competitive. Combined with a full suite of furniture development, industrialization and pre-production solutions, it allows furniture companies to boost productivity and deliver furniture to market quickly and profitably.

Optimize yield

Maximize material use at each stage of production. Improve defect identification, cut with minimal bufffer between parts, and mix orders to get the most from your hides.

Accelerate turnaround time

Reduce time to market with an all-in-one, digitalized leather cutting solution. Respond to consumer demands for ever-shorter delivery lead-times and customized pieces.

Enhance workforce productivity

Overcome labor shortages and rising wages with a production model that enhances both worker skills and efficiency, increasing workforce productivity.

Increase manufacturing efficiency

Make progress on goals of improving yield reducing lead time by producing furniture designs without wasting materials, time or labor.

Did you know?

Developed with the input of furniture manufacturers, Versalis optimizes leather consumption while maximizing overall cutting room performance.

up to

10

%

increase in material savings with automated nesting

0

mm

between cut parts

200

+

embedded sensors for real-time reporting, analysis and predictive maintenance

Features and benefits

Versalis provides furniture manufacturers with superior productivity, improved yield and enhanced cutting quality.

Maximize hide yield

Increase material savings by up to 10% compared to a manual process with automatic advanced nesting features. Cut with 0 mm between parts to reduce leather consumption and hide waste.

Boost productivity

Cut up to 20 hides per hour with an all-in-one cutting line, from hide digitalization to offloading. Standardize operator performance with an automated production flow.

Standardize product quality

Cut even the most intricate parts accurately thanks to the advanced cutting head, vibrating cutting tool, wide range of blades and drills. Digitally map defects, with up to 5 defect qualification grades recognized by the scanner.

Collect and leverage data

Keep operations running smoothly with 250 embedded sensors that enable predictive maintenance operations. Achieve continuous improvement of cutting processes with software monitoring.

What our customers say

Yap Hoo

Managing Director, Zolano

Thanks to Versalis, we have increased material savings by 1.1%. We can now cut up to 13 hides per hour, this represents a 25% increase in throughput for us.

Peter Zolferino

CEO, Omnia Leather

Versalis has saved us many labor dollars because there is less handling of leather hides, heavy patterns. It also adds a safety feature to the factory.

Qiu Liman

President, Boas Furniture

Previously, we produced about 1,000 sofas per week, but now, in the same amount of time and with fewer people, we can produce 1,200.

Versalis range

Choose the best Versalis configuration for your needs

Versalis®XHS Online Mono-Conveyor Scanner

Cut large, corrected leather parts quickly with single-head Versalis 1HS. Cut medium and small corrected leather parts with additional maneuverablity using dual-head Versalis.

Versalis XHD Online Multi-Conveyor Integrated Digit

Cut large corrected and natural leather parts quickly with single-head Versalis 1HD. Use dual-head Versalis 2HD for a more optimized cutting movement with medium corrected- and natural-leather parts.

Versalis XHO Offline Multi-Conveyor Independent Digit

Separate tasks to optimize processing of large corrected and natural leather cut parts with the single-head Versalis 1HO, a nesting station and hide digitizer.

Versalis LeatherSuite

Powered by data intelligence, LeatherSuite, in association with Versalis, offers enriched data for process optimization and streamlined execution, enabling manufacturers to monitor production output and achieve performance objectives.

Sustain your investment with Lectra Services

Going the extra mile to make our customers even more successful is what we’re all about.

Online support

Get fast repairs with remote diagnostics and intervention from qualified technical experts.

On-site support

In instances where remote intervention cannot resolve the issue, a Lectra field technician will intervene on-premises at no additional cost.

Preventive maintenance

Reduce the risk of downtime, maximize production with preventive maintenance. Advance scheduling with Lectra experts helps you prevent interrupt production interruptions.