Versalis: automotive leather cutter
Maximize productivity and yield efficiency with Versalis, Lectra’s Industry 4.0-ready leather cutting solution for mass production in the automotive industry.
Solution
Introducing Versalis
With the Versalis Auto range, you obtain maximum value from every hide, increase flexibility and productivity while also establishing a pathway to Industry 4.0 processes.
Customer voice
Gruppo Mastrotto digitalizes its digital leather-cutting value chain worldwide
"The fact that Lectra offers services in every country where we operate was one of the reasons we decided on Lectra as a partner.”
head of automotive business unit, Gruppo Mastrotto
Benefits
What You’ll Gain
Enhanced flexibility
- Digitalized processes
- Ability to cut new models at will without uptime interruption
Higher productivity
- Constant throughput to reduce manufacturing cost
- Performance of up to 20 hides per hour for some programs
- Operates 24 hours a day, 365 days a year
Increased efficiency
- Automated nesting software increases nesting efficiency by up to 7% compared to die presses
- Performance independent of operator experience and skills
Optimized cutting quality
- Cut with 0mm buffer between parts
- Large presser foot eliminates wrinkle formation during cutting
- Up to 5 defect qualification grades recognized by the scanning system
Automated processes
- All-in-one cutting line, hide digitization to the offloading of cut parts
- API connection interface to link ERP/MES system with Versalis
- Automated scanning, nesting and cutting operations
Data-based improvement
- More than 250 embedded sensors for real-time process and cost control
- Data intelligence monitors and optimizes overall leather cutting operations
- System interfaces guarantee seamless integration into your IT environment
See for yourself
Find out how Versalis delivers greater flexibility, shortens lead-time, enhances product quality and drives more cost-effective operations
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