From hide digitization to offloading, Lectra’s Versalis all-in-one cutting solution brings value, speed and precision to your leather cutting room. Whatever your production type, process organization and the leather you use, the complete Versalis range will help you increase material efficiency while being sustainable, deliver consistent quality and cope with skilled labor shortages.
Single-head Versalis 1HO with nesting station and digitizer separates tasks to optimize the processing of large corrected and natural-leather cut parts
Dual-head Versalis 2HO with separate nesting and digitizing stations accelerates the complete process for large corrected- and natural-leather cut parts
Versalis and LeatherSuite combine to form the most advanced digital leather cutting solution powered by data intelligence. LeatherSuite offers enriched data for process optimization and streamlined execution, enabling manufacturers to achieve performance objectives and monitor production output.
Customer voice
Customer voice
The newest LeatherSuite has a more powerful nesting program that allows us to use the hide better than before. As a result, we have managed to reduce material waste and increase leather yield.
With implementation of Versalis, we have enhanced our manufacturing agility and offset workforce shortages despite the impact of the Covid-19 epidemic. The solution’s high degree of flexibility ensures smooth production operations.
Thanks to Versalis, we have increased material savings by 1.1%. We can now cut up to 13 hides per hour, which is quite a feat, since this represents a 25% increase in throughput for us.
Versalis has saved us many labor dollars because there is less material handling of leather hides, heavy patterns. It also adds a safety feature to the factory. It has been a great asset to Omnia.
By using Versalis for nesting, we don’t need skilled workers to maximize yield. In our factory, we have already improved yield by 4.5%. I think we will improve yield even more with each software evolution.
Benefits of 4.0-ready digital leather-cutting line
Cutting productivity of up to 20 hides per hour
All-in-one cutting line, from hide digitalization to offloading
Digitally-driven production flow
Software monitoring for process optimization
Hide to cut parts traceability to be more environmentally sustainable
Increased hide savings by up to 10%
Automatic nesting increases material savings by up to 10% compared to a manual process
Leather consumption analyzed and updated in real time
Prioritize parts, optional parts cutting and order mixing
0 mm between cut parts
Improved and standardized quality
High-precision, automated leather cutting of even the most intricate furniture shapes
Great capability and repeatability reaching the highest industry standard
Up to 5 defect qualification grades recognized by the scanning system
Automatic optimization of cutting head path
Accurate hide analysis
All flaw coding levels and grain structure used in upholstery sector
All hide sizes scanned entirely in one pass
Scanner / Digitizer precision of +/- 0.5 mm
Augmented Reality assistance to ease defects detection, nesting and offloading
Increased data-based visibility
Seamless connection and integration with several ERP, MES, CAD and other systems
More than 200 embedded sensors for real time reporting, analysis and predictive maintenance
Smart service technology
Remote support
Get the latest Versalis resources
Capitalize on expertise to unleash productivity and profitability in leather furniture production
Working with a leather-cutting solution provider with leather expertise may seem like a nice-to-have. Read on to find out why it's actually a must-have.
The pressure is on. Speed and costs that need to be constantly reduced and an ultra connected consumer who isn’t willing to wait, yet expects customization and more options than ever before
Industry 4.0 has the potential to revolutionize the cutting rooms of furniture manufacturers. Those that get the transition right can benefit from increased efficiency, lower costs and improved accuracy.
DesignConcept transforms the way you create, develop, cost and prepare for production. With DesignConcept 3D you can identify the best designs to optimize margins while reacting quickly to demand. DesignConcept 2D then helps you prepare for production with automatically generated technical documentation and pattern fine-tuning.
Formaris lets you quickly develop pattern pieces and production configurations, taking into account specific trim cover and upholstery constraints, whether using fabric or leather. Then, when it comes to marker making, Diamino uses advanced algorithms to generate complicated markers quickly and minimize fabric waste.
Vector fabric cutting room combines lean-oriented production processes with maximum uptime to deliver high-quality products at a lower cost. Together with Brio and Mosaic, it provides the agility you need —with automated spreading, precise patterned fabric matching, and high-speed cutting—to handle all high-ply cutting jobs with ease.
